Pyrolysis Oven, 2.5 Cu Ft.

Pyrolysis Oven, 2.5 Cu Ft.

Pyrolytic Oven with Pyrolytic Cleaning Cycle, 2.5 cu ft.

The Pyrolysis—also known as a pyrolytic oven—is the second generation of a high-temperature oven that replaces the Pyro-Clean model. That model was used for safe, solvent-free cleaning of asphalt and other organic residues from lab equipment and glassware. (That process) saves time and creates a safer, more efficient lab environment. By eliminating the costs and risks associated with hazardous waste handling and disposal, glass breakage and labor, you can reduce or eliminate those issues altogether.

Those benefits aren't just theoretical. Even trace residues of organic contaminants from asphalt, injection molding and organic chemistry applications are removed, leaving your lab equipment ultra clean for critical testing. That's because pyrolytic ovens are designed to make catalytic cleaning easier and more efficient. When it comes to cleaning ovens, self-cleaning technologies like pyrolytic and catalytic cleaning do most of the heavy lifting—burning off residues at high temperatures so you don't have to manually scrub them away.

While pyrolytic ovens are marketed as 'self-cleaning,' users still need to do some prep work. That includes removing shelves and wiping down surfaces to ensure effective cleaning. It's also a good idea to remove any baked-on substances before initiating the pyrolytic cleaning cycle.

The Pyrolysis can reach chamber temperatures of up to 900°F (482°C). Catalyst-filled shelves reduce oxygen in the chamber to the level needed to support combustion. Surfaces are then cleaned safely by the pyrolysis reaction. After a soak period, air is introduced into the chamber to quickly oxidize any residue. Exhaust smoke and gases are consumed in the downstream oxidizer at 1300-1500°F (704-816°C), ensuring odorless, smoke-free emissions. After the pyrolytic cleaning cycle, a damp cloth can be used to wipe away any residual dirt, grease or ash.

The Pyrolysis features a state-of-the-art touchscreen controller. That user-friendly interface allows for completely automatic operation and system monitoring diagnostics will alert operators when maintenance is required. The clean, matte-black design fits the physical footprint and exhaust connection point of older Pyro-Clean models. It comes with a 10-foot power cord and NEMA L6-30P plug.

The chamber is constructed from welded stainless steel and features a pressure-release door with dual gasket system. Fully insulated chambers keep exterior walls cool during operation. The automatic door lock and over-temperature switch combine to ensure safe operation. The 2.5ft³ (71L) chamber holds up to 70 RTFO bottles on the two catalyst-filled shelves.

Some of the key features of catalytic self-cleaning ovens like this one include fast, safe and convenient cleaning of lab equipment and glassware. You won't need any hazardous cleaning materials or hazardous fumes. The oven is fully automatic, and the operation is cost-effective.

The Pyrolysis comes with a 10-foot power cord and NEMA L6-30P plug. It has a touchscreen, programmable display. Chamber volume is 2.5ft³ (71L). Plug rating is NEMA L6-30P. Maximum temperature is 900°F (482°C). Electrical requirements are 240V/60Hz, single-phase. Chamber dimensions are 14.9 x 18.5 x 16 inches (378 x 470 x 406mm) WxDxH. Product dimensions are 37.9 x 32.8 x 59.3 inches (963 x 833 x 1,506mm) WxDxH.

Meets test methods AASHTO T308, ASTM D 6307, and ASTM C143, and is ideal for Material Testing.

Pyrolytic ovens are the ultimate self-cleaning heroes. They use high temperatures to burn off food residues and grease—essentially, the cooking process itself. Temperatures in the pyrolytic cleaning cycle can reach up to 500°C or higher. That high heat is what makes pyrolytic ovens so effective at burning off organic material. And that's where the benefits really start to shine through.

What exactly is a pyrolytic oven? It's an oven that uses a combination of high heat and a specialized cleaning cycle called the pyrolytic function to burn off food residues and grease. You see that grime buildup from frequent cooking—especially at high temperatures—makes the pyrolytic function pretty essential. Pyrolysis is the process of heating the oven to extremely high temperatures (think 500°C or higher) to break down organic matter into volatile gases and carbonized residue. Those gases are expelled through vents or filters, leaving behind a small amount of ash that you can easily wipe away.

How does a pyrolytic oven work? It uses that combination of high heat and a specialized cleaning cycle to burn off food residues and grease. The oven door locks until the internal temperature falls to a safe level. That means you can't open it while it's hot. The oven door locks for safety during the pyrolytic cycle, and the internal heating elements raise the temperature to a level where any food residue or grease is completely incinerated. The oven door will stay locked until the temperature decreases to a safe level. And when it does, you're left with ash that you can wipe away once the oven has cooled down. The pyrolytic cleaning cycle can take several hours, depending on the oven model and the level of cleaning required.

The door design is a crucial aspect of a pyrolytic oven's overall functionality and safety. During the pyrolytic cleaning cycle, the door locks automatically to prevent accidental opening. That's a safety feature you can really appreciate. The door is constructed from heat-resistant materials and features a dual gasket system to prevent heat from escaping. That means a consistent temperature inside the oven chamber. The door also includes a pressure release door, allowing for the safe and controlled release of pressure during the pyrolytic cycle. And the exterior glass door is designed for easy cleaning and maintenance.

Safety features are built right into pyrolytic ovens. There's extra insulation to manage the heat emitted during a cleaning cycle. The locks automatically during the cycle to prevent accidental opening. The oven cools down slowly after the cycle is complete. It also comes equipped with a cooling fan to prevent overheating and a thermal cut-off to prevent excessive temperatures. Of course, following the manufacturer's instructions and taking necessary precautions when using a pyrolytic oven is essential for safe operation.

Pyrolytic ovens offer several benefits, including convenience, ease of cleaning and improved hygiene. That investment in a pyrolytic oven can be justified by the money you save on cleaning supplies and the time you save on manual cleaning. They eliminate the need for harsh chemicals and scrubbing, making them a more environmentally friendly option. And they come in a wide price range, making them accessible to a variety of budgets while offering diverse features. However, pyrolytic ovens also have some drawbacks: high energy consumption, lengthy cleaning cycles and potential damage to certain types of cookware or accessories. If not handled properly, the high temperatures generated during the cycle can be a safety concern.

When it comes to cost and value, pyrolytic ovens are definitely worth considering. They may have some drawbacks, but the benefits they offer can really make up for those. And with a wide range of prices available, you can find a pyrolytic oven that fits your budget and meets your needs.

Pyrolytic ovens can vary in price depending on the model and features you need. But what really sets them apart is their ability to provide a solvent-free cleaning method that saves you money on hazardous waste handling and disposal. That alone makes them a valuable investment for labs and research facilities. The high temperatures they can reach and their completely automatic operation mean you can get on with other tasks while the oven does the work. That efficiency—combined with reduced glass breakage and an easy-clean environment—makes a pyrolytic oven a worthwhile investment for anyone who values convenience.

Regular maintenance and repair are key to keeping your pyrolytic oven running at its best. Running the cleaning cycle regularly stops residue and grime from building up. Cleaning the exterior glass door frequently keeps it transparent and functional. You should also check the oven's insulation and heating elements regularly to make sure they're in good shape. And don't forget to inspect and replace the seals and gaskets as needed. That way, you can be sure your oven maintains a tight seal and doesn't waste heat. By following a regular maintenance schedule, you can keep your pyrolytic oven operating efficiently and effectively.

When things go wrong with a pyrolytic oven, common issues can include problems with the locks, the pyrolytic cleaning cycle or the temperature control. If you run into these issues, the user manual or the manufacturer's customer support are great places to start. Checking the electrical connections and making sure proper venting is in place can also prevent smoke and fumes from building up. The pre-programmed language options and menu-driven programming on the oven can help you diagnose and resolve issues quickly. And by following these steps, you can get your pyrolytic oven up and running smoothly in no time.

Included Items:

• Pyrolytic Oven

• 10ft power cord with NEMA plug

Display Touchscreen / Programmable

Chamber Volume 2.5ft³ (71L)

Plug Rating NEMA L6-30P

Maximum Temperature 900°F (482°C)

Electrical 240V / 60 Hz, single-phase

Chamber Dimensions 14.9 x 18.5 x 16in (378 x 470 x 406) WxDxH

Product Dimensions 37.9 x 32.8 x 59.3in (963 x 833 x 1,506mm) WxDxH