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Type J Teflon (PFA) Insulated Thermocouple Wire, 20 AWG Solid (100ft Roll)
Product Overview
This high-quality Type J thermocouple extension wire is essential for accurately transmitting temperature signals from a thermocouple sensor to your measurement or control device. This 100-foot roll features a 20 AWG solid conductor design with durable Teflon (PFA) insulation, ensuring signal integrity and reliability in demanding industrial environments.
What is Thermocouple Extension Wire?
Thermocouple extension wire is a critical component in temperature measurement systems. It's a less expensive wire that connects the thermocouple probe to instrumentation like a digital controller or recorder. To maintain measurement accuracy, the extension wire must be made from materials with the same thermoelectric characteristics as the thermocouple it's extending. For this Type J wire, the positive leg is Iron and the negative leg is Constantan.
Key Features and Specifications
- Thermocouple Type: J (Iron-Constantan)
- Wire Gauge: 20 AWG (American Wire Gauge)
- Conductor: Solid
- Length: 100-foot Roll
- Insulation Material: PFA (Perfluoroalkoxy), a type of Teflon®, provides excellent resistance to chemicals, abrasion, and moisture.
- Temperature Rating: PFA insulation is rated for continuous use up to 260°C (500°F).
- Color Coding: Conforms to ASTM/ANSI standards with a white positive leg (Iron), a red negative leg (Constantan), and a black overall jacket.
- Construction: Twisted pair design helps to minimize electromagnetic interference (EMI) from sources like motors and power lines, ensuring a cleaner signal.
Applications
Type J thermocouples and their corresponding extension wire are one of the most common and versatile types used across many industries. They are ideal for general-purpose applications in the lower to medium temperature range, including:
- Manufacturing and plastics processing
- Heat treating and furnace monitoring
- Food and beverage processing
- Testing and laboratory environments
- HVAC and environmental controls
When to Use Thermocouple Wire vs. Standard Copper Wire
It is crucial to use the correct type of wire for your sensor.
- Thermocouple Systems: The signal generated by a thermocouple is a very small voltage created by the junction of two dissimilar metals. Using standard copper wire to extend a thermocouple will introduce new junctions at the connection points, creating measurement errors. Therefore, you must use a matching extension wire (e.g., Type J for a Type J sensor).
- RTD Systems: Resistance Temperature Detectors (RTDs) work on the principle of changing resistance. They use standard copper instrumentation cable to transmit their signal.
- Systems with Transmitters: If a 4-20mA transmitter is installed directly in the sensor's connection head, it converts the sensor's signal to a robust current signal. In this case, standard copper wire is used to run from the transmitter to the control equipment.
Pyromation's Wiring Solutions
Pyromation is a leading provider of temperature measurement solutions. We stock a comprehensive range of thermocouple grade and extension wires in various gauges and insulation types. We also offer specialized cables, including multi-pair extension wire and custom constructions to meet your exact specifications.
Common Thermocouple Types (ASTM/ANSI Designations):
- Type K: Chromel/Alumel
- Type J: Iron/Constantan
- Type T: Copper/Constantan
- Type E: Chromel/Constantan
- Type N: Nicrosil/Nisil
- Type S: Platinum/Platinum (10% Rhodium)
- Type R: Platinum/Platinum (13% Rhodium)
- Type B: Platinum (6% Rhodium)/Platinum (30% Rhodium)
Product Details
Model: J20-1-507 Description: Pyromation Type-J Teflon Thermocouple Wire, 20 AWG Solid, 100ft. Roll.