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Dayton Stayform Mesh Form Sheet, 27 x 97in
A110 Metal Rib is the formwork solution for tough forming situations. Can be cut in the field with tin snips, and bent to form curves. Metal Rib is versatile enough for any type or size.
Form Sheet is lightweight sheets that can be cut and installed in the field. As with traditional forming methods, formwork is left in place, so no form stripping of forms required - just remove brace and can be used in applications from pile caps, to blind side walls, bridge applications, and tunnels. The leave in place sheet simplifies the forming process and reduces labor and material costs, eliminates the need for conventional formwork and allows continuous rebar operations while ensuring quality control of the concrete placement. Sheets are made from hot-dipped galvanized coiled sheet steel, so durable and corrosion resistant.
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18 sq. ft. sheets are lightweight and can be cut and installed in the field
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Formwork is left in place, so no form stripping of forms required, for traditional forming methods
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Used in applications from pile caps, column forms, to columns, to blind side walls and tunnels
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Stay-Form joints are available in standard grade (26 ga.) and heavy grade (25 ga.)
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Concrete pours in 3‘ to 4‘ lifts
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Meets ASTM A653 and ASTM C847
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Used in applications from pile caps, to blind side walls and tunnels
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Concrete pours in 3‘ to 4‘ lifts
Description
Dayton Stayform is a ribbed expanded metal leave in place form for bulkheads, grade beams, blindside walls and other below grade structures. It’s a proven formwork solution in the construction industry for ease of use, durability and cost savings. Made from hot-dipped galvanized coiled sheet steel, Stayform is available in standard and heavy grade, to meet the demands of any project. Each sheet is 27” x 97”.Stay-Form joints is a ribbed expanded metal leave in place form joints for bulkheads, caps, grade beams, blindside walls and bridge applications. Perfect for poured in place concrete, especially where forms are difficult to remove, as the sheet stays in place after concrete is poured. Made from hot-dipped galvanized coiled sheet steel, Stay-Form is available in standard grade (26 ga.) and heavy grade (25 ga.). Each sheet is 27” x 97”.
Applications and Uses to Form Footings
Stay-Form is a formwork solution for tough forming situations, for any type or size. Whether you’re forming bulkheads, pile caps, grade beams or traditional forming methods and blindside walls, Stay-Form has you covered. It can be bent and shaped to form complex curves, perfect for intricate designs. Stay-Form excels in concrete placement, tunnels and other below grade structures, with minimal obstructions by simplifying joints and allowing rebar to continue with ease, for a smooth and efficient construction process.
Benefits of Stay-Form Concrete System
Stay-Form concrete system has many benefits, cost savings, material cost vs traditional forming methods, labor cost savings and increased efficiency. By eliminating the need to remove forms, Stay-Form saves time and money on the job site. This durable and long lasting solution provides a strong and reliable support system to mold fresh concrete into various shapes, perfect for any project. Also, Stay-Form allows concrete forming to be visually monitored, for better quality control and to minimize defects such as voids and honeycombing.
Product Advantages
Stay-Form has many advantages over traditional formwork. Can be cut in the field with tin snips and bent to form curves, for unmatched flexibility. As a leave in place form, it eliminates the need to remove forms after the concrete pour, saving over 35% in time, labor and materials. Versatile for many applications, Stay-Form is the solution for any size project.
TECHNICAL DATA SHEETS FOR LEAVE IN PLACE SHEET FORMWORK SOLUTION
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A110 - Metal Rib Tech Data Sheet
Features and Benefits
Dayton Stayform has:
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Labor and Material Cost Savings: Compared to traditional methods, Stayform saves labor and material cost, especially for wall joints and “buried” applications.
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Cycle Time Savings: By not having to remove forms, Stayform stays in place.* Visual Concrete Placement: Stayform allows for visual monitoring of concrete placement to minimize voids and “honeycombing”
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Simplifies Joints and Piercings: Stayform minimizes obstructions for rebar, for a smoother and more efficient process. Rebar arrangements can be revised with minimal hindrance due to simplified joints.
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Quick Installation: In case of schedule changes or unexpected issues, Stayform has a quick to install joint option to keep the project on schedule.
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Uses Existing Rebar: Stayform can be tied into existing rebar, eliminating temporary supports and more cost savings.
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Eliminates Conventional Formwork Costs: By not having to handle, set, strip and clean conventional formwork, Stayform saves you money.
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Rough Surface for Subsequent Placement: When embedded in the structure, Stayform provides a rough surface for subsequent placement, for a strong bond and finish.
By incorporating these features, (anchoring) Dayton Stayform makes construction projects more efficient and cost effective and gives you a high quality finish.
Why Dayton Stayform?
When forming bulkheads, tunnels or below grade structures, Dayton Stayform is the cost effective solution. By reducing material cost vs traditional methods, it saves you money. Stayform also saves cycle time by staying in place, eliminating form stripping and reducing labor cost.
One of the key features of Dayton Stayform is visual placement. This reduces the risk of voids and “honeycombing”, for a high quality finish. Also, Stayform simplifies form joints and piercings for rebar operations, for easier work and more efficiency on the job site.
In case of schedule changes or ready-mix interruptions, Stayform has a quick to install joint option, to minimize delays and keep the project on track. Stayform also uses existing rebar in structures, eliminating temporary supports and waste.
With Dayton Stayform, form stripping costs are eliminated, as the sheet stays in place after the concrete pour. This is used to form footings, bulkheads, grade beams and blindside walls, so it’s the solution for any size project.Dayton Stayform is easy to cut, lap, splice, bend and pierce, reducing costs and making it a contractor’s favorite. When embedded in the structure, it provides a rough surface for subsequent placement for a strong bond between and the form. For applications where Stayform is not utilized, using a form release agent can help prevent bonding of concrete to forms and liners.
By using Dayton Stayform, material cost is reduced vs forming methods, making it the cost effective solution for your construction project. The system minimizes obstructions, making it easier to work with and reducing the risk of errors or accidents on the job site.