Plastic Column Form (PCF) for Concrete Forming, 12in Dia, 8ft

Plastic Column Form PCF – 12in Diameter x 8ft for Concrete Forming

What is PCF

Plastic Concrete Forms (PCF) are concrete forms used in concrete construction projects to create molds for pouring concrete. PCF is a favorite among contractors because of its durability, flexibility and reusability. Made from high strength, durable plastic, PCF is lightweight and easy to handle making it perfect for any size project from residential homes to large infrastructure. Whether you’re working on concrete countertops, decorative concrete or structural elements, PCF is the reliable and efficient solution. Buy Plastic Column Form (PCF) for your needs. In this section we will go over the benefits and features of PCF and give you expert advice on how to use it.

Benefits and Features

PCF has many benefits and features that make it a great choice for concrete construction projects. Some of the key benefits are:

• Time and Money Saving: By reducing labor costs and increasing project efficiency PCF saves you time and money. Its lightweight design makes it easy to transport, set up and take down, simplifying the entire process.

• Smooth Surface and Finish: PCF provides a smooth surface and finish to the concrete, no need for additional finishing work. This gives you a high quality finish for your concrete structures.

• Maintains Structural Integrity: PCF maintains the structural integrity of the concrete by preventing voids and sand from getting into the mold. This results to stronger and more durable concrete structures.

• Versatile in Design: PCF allows complex shapes and designs, perfect for any project from decorative concrete to structural elements.

• Moisture and Weight Resistance: PCF is moisture and weight resistant, perfect for foundations, walls and other structural elements. Its durability can withstand any construction environment.

• Easy to Clean and Maintain: PCF is easy to clean and maintain, no need for costly repairs and replacements. A light coat of form release and occasional cleaning with muriatic acid or a light power wash will keep it in top shape.

PCF is also available in different thicknesses and lengths, perfect for any project. PCF can also be used with other materials like wood and metal to create a strong and durable structure.

Concrete Forming Process

The concrete forming process involves several steps from planning and preparation to pouring and curing. In this section we will go over the concrete forming process and give you expert advice on how to get the best results.

Planning and Preparation

Before you start the concrete forming make sure to plan and prepare the site carefully. This includes:

• Ground is Level and Clear of Debris: A level ground is crucial for the success of the concrete forming. Clear any debris and make sure the ground is level.

• Stable and Secure Foundation: Create a strong foundation for the formwork to ensure stability during the concrete pour.

• Right Materials and Equipment: Choose the right materials and equipment for the project, PCF, rebar and concrete mix.

• Concrete Mix: Make sure the concrete mix is right for the desired strength and finish.

• Rebar and Reinforcement: Properly install rebar and other reinforcement for added structural integrity of the concrete.

By taking the time to plan and prepare the site with appropriate concrete forms you can ensure a smooth and efficient concrete forming.

Pouring and Curing

Once the site is prepared the concrete can be poured into the formwork. This involves:

• Pouring Concrete Slowly and Evenly: To prevent air pockets and voids pour the concrete slowly and evenly. Use a bucket or pump to distribute the concrete uniformly.

• Vibration or Tamping: Use vibration or tamping to remove air bubbles and get a smooth finish. This step is crucial for a high quality concrete.

• Allow Concrete to Cure and Set: Allow the concrete to cure and set before removing the formwork. Proper curing is essential for the strength and durability of the concrete.

• Right Temperature and Humidity: Ensure the right temperature and humidity conditions during the curing process.

By following these steps and techniques you can get a high quality concrete finish that is strong, durable and long lasting.

FAQ for Plastic Column Concrete Forms (PCF)

How high can I pour the Plastic Column Form (PCF) for Concrete Forming? Height is not the issue but rather how fast should you pour. Deslauriers recommends a pour rate not to exceed 1200psf or an 8 foot liquid head at 70° F. Standard practices limit concrete free fall to a max of 5 feet. How many reuses can I get? The actual number of reuses of the PCF depends on various jobsite conditions. Higher liquid head, higher rates of pour, excess vibration, drilling of holes, and rough handling puts more stress on the form. These stresses and the severity of same can affect the reusable life of the form. For projects requiring different specifications, consider using the Steel Column Form for Concrete Forming, 32in Diameter x 4ft for smooth, hard, and round concrete.

Why are there two sets of holes on the vertical flanges of the Plastic Column Form? There were several reasons for this concept. The inner 3 hole pattern is for higher pours (4 feet or more). The outer 2 hole pattern is for shorter pours thus saving labor. The outer holes along with the center vertical rib allows for bracing attachment.

Can I cut the Plastic Column Form to a custom size? Yes. The Plastic Column Forms can be cut between the double flange at the 4 foot level with a hand saw or a Sawzall and still be used back to the 8 foot level. These forms are marked at one foot intervals and can be cut anywhere; however once cut other than the 4 foot double flange they cannot be used back to an 8 footer.

Can the Plastic Column Forms be used for a bull-nosed application? No. The pressure exerted by the length along with the rest of the form could cause blow-out to occur. Deslauriers recommends using a steel column form for this purpose.

How do you brace the Plastic Column Form (PCF)? Same as a fiber tube, use a template at the bottom and plumb with a wood 2 x 4 or turnbuckle.

When can you tell if the Plastic Column Form (PCF) is approaching its usable limit? Good indicators are enlargement of bolt holes, any cracks or splits on form body or ribs and any noticeable separation of vertical flanges during a pour. Inspect form for any damage or cracks before each use. If unsure do not use.

Can I use the horizontal ribs as a ladder? No. The ribs are not designed for point loading. Further, standard safety regulations prohibit this activity. Always use proper ladders as specified by OSHA, ANSI, etc.

Does sunlight affect the Plastic Column Form (PCF)? As with any plastic, long term ultraviolet light exposure breaks down plastic properties. Even with UV inhibitors this process is merely slowed. If you expect to store the PCF for a long period of time, place in the shade, or better yet, cover will protect the plastic from damaging UV.

How do I clean the Plastic Column Form (PCF)? First, a light coat of form release will help prevent concrete buildup. To clean, we suggest muriatic acid or light power wash.

Can I use power tools to tighten bolts? Yes, but carefully. Over-tightening the bolts can cause the bolt head or nut to dig into the flange a possible weak spot. When possible hand tighten or use a washer as a backup.

How do I attach the Plastic Column Form (PCF) to a fibre tube? The simplest way is to cut a 3” to 4” section of horizontal flange from the PCF. Use this unit to clamp onto the top of a tube. Bolt a section of PCF to this “clamp” and you have a unit that can be used over and over to secure a PCF to a tube.

Can I nail attachments to the Plastic Column Form (PCF) or should I drill a pilot hole? The form may split if I just nail, thus drilling is recommended.

Can I use an external vibrator on the Plastic Column Form (PCF)? No. This could damage the form. Also, be careful when using an internal vibrator so it doesn’t come in contact with the sides of the form.

What are the benefits of using PCF in concrete wall forms? PCF in concrete wall forms offers ease of installation, cleaning and maintenance. These pre-manufactured forming systems are available in various materials and designs, including engineered wood and metal, providing flexibility and efficiency in building walls, piers and foundations.

How do I get sharp and clean edges with PCF? Proper installation of PCF gives you sharp and clean edges, a uniform surface with minimal defects. This is important for both appearance and integrity of your project.

Can PCF be used for interior and exterior surfaces? Yes, PCF can be used for both interior and exterior surfaces. Insulated concrete forms (ICFs) have insulating materials that serve as both surfaces, for energy efficient construction and design flexibility.

How do I get tight joints between PCF panels? Tight joints between PCF panels is crucial to prevent concrete leakage during installation. Innovative locking systems create strong joints, for integrity and ease of assembly.

What material is PCF made of and what are its benefits? PCF is made of durable, lightweight plastic, ideal for molding concrete. This material is energy efficient, reduces waste and long lasting in various construction applications.

How do I assemble and disassemble PCF panels? PCF panels are designed for easy assembly and disassembly. They lock together to form molds for concrete casting, for smooth finish and integrity. This is efficient and user friendly for construction projects.

Can I use PCF for patio construction? Yes, PCF is good for patios, walkways and sidewalks. Choose the right form for the size and weight of the concrete for curved radius patios and other concrete slabs.

How is PCF used in piers? PCF is versatile and can be customized for larger structures like piers and foundations. Pre-manufactured systems provide integrity and adaptability to different project needs.

What is the versatility of PCF in precast concrete products? PCF is used in precast concrete products for both decorative and functional applications, like furniture and landscaping items. Innovative forming techniques make these products more aesthetic and versatile.

How does PCF retain concrete during placement? Different types of PCF can hold back varying amounts of concrete under different pressures, to effectively retain the concrete during placement. This is important for the form.

Can I use PCF for slabs? Yes, PCF is used for concrete slabs which are part of foundations and flatwork applications. Proper tools and techniques are needed to construct these concrete elements.

What is E-Locking System for PCF panels? E-Locking System allows PCF panels to be joined side by side without lifting or sliding them in place. This is for ease of installation and integrity.

What are the system of PCF? PCF systems like Liqui-Crete System and insulated concrete forms make construction more efficient. These systems have technological features that simplifies installation and energy efficiency.

Why is release agent important for concrete surface texture? Release agent is crucial in concrete work to prevent the formwork from sticking to the concrete surface. Dayton Superior Clean Strip J1EF Concrete Release Agent is used for this purpose. Improper application can affect the texture when the formwork is removed.

What are the benefits of thick PCF panels? Thicker PCF panels like 8" thick is stronger and more durable for bigger projects. It also has better insulation and customization options.

How are PCF panels made? PCF panels are made of engineered wood with metal frame or entirely metal. This is the standard practice for wall form construction.

How is PCF used in wall systems? PCF is used in various wall systems like insulated concrete forms (ICFs) and stay-in-place forms. These systems provides strength, energy efficiency and ease of installation and maintenance.