Alloy Jaw/Cheek Plate Set is made of steel and comes with Mini-Jaw Crusher. This plate set is used when there is no worry about high chromium cast iron contamination and has adjustable jaw openings for production size from 0.25in (6.4mm) to 0.0625in (1.6mm). Material is processed inside the crusher. Crushing is the interaction of suitable jaw plates, like animal jaws, to generate crushed material through the compression process. Characteristics of feed material, size and abrasiveness, determines the choice of movable jaw plates and overall crushing efficiency. Comes with one each jaw and cheek plate.
Features:
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Manganese steel alloy construction
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Adjustable jaw openings
Included Items:
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Steel Alloy Jaw/Cheek Plate Set
Accessories:
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Tungsten Carbide Jaw and Cheek Plate Set for extra tough composite materials
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Ceramic Jaw and Cheek Plate Set for harder composite materials, no high chromium cast iron contamination
Mini-Crusher Alloy Steel Jaw Plates is a must have accessory for Mini-Jaw Crusher. Made of steel, this jaw/cheek plate set is durable and long lasting. Use for crushing material with no worry about iron contamination.
Mini-Crusher Alloy Steel Jaw Plates has adjustable jaw openings for customizable production size. Jaw openings from 0.25in (6.4mm) to 0.0625in (1.6mm) for various crushing needs.
This set comes with one jaw plate and one cheek plate for everything you need for crushing. Hardened steel alloy construction for heavy duty use without compromising performance.
Mini-Crusher Alloy Steel Jaw Plates can be accessorized with two more plate sets. Tungsten Carbide Jaw and Cheek Plate Set has the hardest wear surface for extra tough materials. Ceramic Jaw and Cheek Plate Set for harder materials, no iron contamination.
Also check out our full line of Pulverizers and Lab Crushers, Pulverizers, Laboratory Jaw Crushers and Crushers. If you’re looking for Mini-Jaw Crusher, it’s also available.
Buying Mini-Crusher Alloy Steel Jaw Plates means maximum productivity and performance. Made from high quality material, these jaw plates is built to last and crush well. Expand your Mini-Jaw Crusher with available accessory fixed jaw plate sets or check out other products in our collection for all your pulverizing and crushing needs.
What is Jaw Crusher?
Crusher is a heavy duty machine designed to break down large rocks, ore and other hard materials into smaller pieces. It’s used in industries like mining, construction and recycling. Crusher works by using a pair of jaws, one is fixed jaw plate and one is movable. The movable jaw is driven by a motor to oscillate and crush the material against the fixed jaw plate. Compression and breaking of material makes crusher a primary crusher for initial crushing. Jaw dies are critical components in crushers, serving as the primary wear parts that require frequent replacement.
Jaw Plate Materials and Design
Jaw plates are the most critical part of crusher, it affects the crushing efficiency and effectiveness. Jaw plates are made from materials like medium manganese steel, high chrome iron and carbon steel. Among these, high manganese steel is the most popular due to its good wear resistance, toughness, and ductility. Jaw plate design also plays a big role; different shapes and sizes for different applications. The effectiveness of different materials in crushing materials across various applications is significant; for example, high manganese steel is ideal for medium to high abrasiveness, while high chrome iron is suited for highly abrasive materials. Some jaw plates have textured surfaces to increase grip and reduce wear, further optimizing the crushing process.
Benefits of Manganese Steel Jaw Plates
Alloy medium manganese steel jaw plates has many benefits, makes it a popular choice for many crushing applications. These jaw plates are known for good wear resistance, durability and strength for crushing hard material like rocks and ore. Can withstand high stress and strain of crushing process without compromising performance. Also manganese steel jaw plates is corrosion resistant can be used in various environment. Customizable to fit specific crusher model and application for maximum performance and efficiency.
In addition to jaw plates, other crusher parts like toggle assemblies and pitman assemblies are available, conforming to OEM standards and catering to customization needs.
Choosing the Right Jaw Plate
Choosing the right jaw plate for your crusher is crucial to ensure efficient crushing, reduce downtime, and prolong the life of your equipment. Here are some factors to consider when selecting a jaw plate:
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Material Characteristics: Consider the type of material you will be crushing, its hardness, and abrasiveness. Different materials require different types of jaw plates to achieve efficient crushing.
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Crusher Model Specifics: Ensure the jaw plate is compatible with your crusher model and size. Each crusher has specific requirements for jaw plates to function optimally.
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Intended Application: Consider the specific application of your jaw crusher, such as mining, construction, or recycling. Different applications may demand different jaw plate designs and materials.
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Budget Considerations: Balance the cost of the jaw plate with its expected lifespan and performance. Investing in high-quality jaw plates can save money in the long run by reducing the frequency of replacements and downtime.
By considering these factors, you can choose the right jaw plate for your crusher and optimize its performance.
Jaw Plate Wear
Jaw plate wear is common in crusher, caused by many factors. The type of crushing materials, their size, and hardness can affect wear rate. For example, using manganese steel for medium to high abrasiveness and high chrome iron for highly abrasive materials can significantly impact the wear rate and longevity of the equipment. The crushing chamber design also plays a role, as well as the feed material characteristic. Other factors are inadequate maintenance, misalignment and excessive vibration. To minimize jaw plate wear, you must choose the right jaw plate material, do regular maintenance and ensure crusher is properly aligned and operating.
Jaw Crusher Applications
Jaw Crushers are versatile machines that can be used in a variety of applications, including:
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Mining: Jaw crushers with sharp teeth are essential for crushing ore and other minerals in the mining industry. They handle the initial breaking down of hard materials by the sharp tooth profile, making them easier to process.
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Construction: In the construction industry, crushers are used to crush aggregate materials such as concrete and asphalt. This helps in creating a stable base for roads and buildings.
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Recycling: Jaw Crushers play a vital role in the recycling industry by crushing recyclable materials like glass and metal. This process helps in reducing waste and promoting sustainability.
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Quarrying: Jaw Crushers are used to crush rock and stone in the quarrying industry. They are essential for producing various sizes of aggregate for different construction needs.
Crushers are also used in other industries, such as agriculture and food processing, to crush various types of materials.
Maintenance and Repair of Jaw Crusher
Regular maintenance and repair to extend the life of jaw crusher and its components including jaw plates. Maintenance tasks are cleaning the crusher, lubricate moving parts and inspect for wear and damage. When repair is needed, it may involve replacing worn or damaged jaw plates, adjust the crushing chamber and fix or replace other worn out parts. It is also crucial to maintain other parts, such as toggle assemblies and pitman assemblies, to ensure the crusher operates efficiently. Follow the manufacturer’s instruction and recommendation for maintenance and repair to ensure optimal performance and safety.
Jaw Plate Installation and Replacement
Installing and replacing jaw plates requires careful attention to detail to ensure proper fit and function. Here are some steps to follow:
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Inspect the Jaw Crusher: Before installing or replacing jaw plates, inspect the crusher to ensure it is in good working condition. Check for any signs of wear or damage that may affect the installation process.
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Choose the Right Jaw Plate: Select a jaw plate that is compatible with your crusher model and size. Ensure it meets the specific requirements of your crushing operation.
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Install the Jaw Plate: Follow the manufacturer’s instructions to install the jaw plate, ensuring proper alignment and secure fastening. Proper installation is crucial for efficient crushing and to prevent premature wear.
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Test the Jaw Crusher: After installation, test the crusher to ensure it is functioning properly and efficiently. Make any necessary adjustments to optimize performance.
Regular maintenance and inspection of the movable jaw plates can help extend their lifespan and prevent costly repairs.
Troubleshooting Common Issues
Common issues with jaw plates include:
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Wear and Tear: Jaw plates and its sharp teeth can wear down over time, reducing their effectiveness. Regular inspection and timely replacement can help maintain efficient crushing.
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Misalignment: Misaligned jaw plates can cause uneven wear and reduce the efficiency of the crusher. Ensure proper alignment during installation and check regularly.
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Damage: Jaw plates can be damaged by hard or abrasive materials, reducing their lifespan. Use the appropriate jaw plate material for the specific feed material to minimize damage.
To troubleshoot these issues, inspect the jaw plates and the sharp teeth regularly, adjust the jaw crusher as needed, and replace worn or damaged jaw plates promptly.
Choosing the right supplier for jaw plates and crusher parts is important for high performance and long life. When selecting a supplier consider their reputation, experience and product quality. Look for supplier who offers competitive price and good customer service. Ensure the supplier also provides other crusher parts to meet diverse client specifications. Also customization to fit specific crusher model and application is a big plus. A good supplier can give you valuable advice and support to optimize your crusher performance and efficiency.
Fixed jaw plates are a critical component of jaw crushers, playing a crucial role in the crushing process. By choosing the right fixed jaw plate, understanding its applications, and following proper installation and replacement procedures, you can optimize the performance of your crusher and extend its lifespan. Regular maintenance and inspection can also help prevent common issues and ensure efficient crushing operations.
