110 cu ft Batch Mixers: Mobile Cement Mixer, 5 Gallon with 1/2 HP Motor
The Most Versatile Mixer For Small Batch Mixing of Epoxies, Paints, Chemicals, Plastics, Cement, Inks and Adhesives
A universal tool for use in labs, schools and experimental work — dozens of applications. A mobile concrete mixer mixes liquids, powders, pastes, slurries and granular materials thoroughly and accurately. Batch mixes offer more control over ingredient ratios, perfect for concrete and soil mixing. Maintaining product quality in the final products is crucial, ensuring they meet regulatory standards. Understanding and controlling bulk density is key in the mixing process as it determines the optimal batch size for solids. Easy to use, completely portable and can be used for hundreds of applications.
Drum Container:
The rotating drum container is removable and easy to clean. Each mixer comes with one drum so you have everything you need to get started right away.
Motor Specifications:
The constant speed, positive drive gear head motor is standard. Comes with ON-OFF switch, fuse protection and 8 foot 3-wire cord with 3-prong grounded plug for safety and reliability.
Available Sizes and Mobility:
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5 Gallon Mixer: 14 x 16 x 18 inches (35.6 x 40.6 x 45.7 cm)
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10 Gallon Mixer: 20 x 22 x 24 inches (50.8 x 55.9 x 61 cm)
The M-61 comes with 2 different motors, 1/2 HP and 1 HP to fit your mixing needs.
Used daily in industrial, experimental and school labs throughout the USA. Especially good for experimental and small batch lab work. Stirring, mixing, blending and tumbling epoxies, chemicals, plastics, paints, cement, inks and adhesives. Single, easy operation and thorough mixing action makes it a valuable piece of lab equipment.
Applications:
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Laboratories: For mixing various materials used in scientific research.
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Schools: For educational purposes to teach students how to mix different substances.
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Industrial: For small scale industrial use where consistent mixing is required.
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Experimental Work: For experimental setups that need versatile and reliable mixing solutions.
Features:
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Portable Design: Comes with optional semi-pneumatic wheels.
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Durable Construction: Built for daily use in harsh environments.
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User-Friendly Operation: Easy to use and operate.
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Easy Maintenance: Removable drum for quick cleaning and maintenance.
Whether in a lab, school or industrial setting, the Mobile Asphalt Mixer, 5 Gallon with 1/2 HP Motor is the perfect solution for all your mixing needs. Its rugged construction and easy to use design makes it a must have for consistent and precise mixing results.
Rotary batch mixers are a type of mixing equipment designed for efficient and accurate mixing of granular materials. These mixers are widely used across various industries, including construction, agriculture, and pharmaceuticals, for blending a variety of materials such as concrete, fertilizers, and pharmaceutical powders. Known for their ability to produce homogeneous mixes in a short period, rotary batch mixers are an essential piece of equipment in many manufacturing processes. Their versatility and reliability make them a preferred choice for achieving consistent and high-quality results.
Features of Rotary Batch Mixers
Rotary batch mixers have several features that make them good for mixing granular materials. Large capacity drum rotates on 2 oversized trunion rings for efficient mixing and discharge of materials. Horizontal design for easy loading and unloading, pneumatically blown discharge gate for quick material discharge. All these features combined makes rotary batch mixers the best for many applications. Compared to other mixers such as ribbon blenders and pan mixers, rotary batch mixers offer shorter mixing times and lower maintenance needs, ensuring precise mixing to meet regulatory standards and maintain consistent product quality.
Mixing Technology
Rotary batch mixers employ a unique mixing technology that features a rotating drum equipped with lifters and baffles. This drum rotates at a specific speed, creating a mixing action that ensures uniform blending of the materials inside. The lifters and baffles play a crucial role in breaking down any lumps or agglomerates, resulting in a consistent and homogeneous mix. This advanced mixing technology is designed to minimize wear and tear on the equipment, thereby reducing maintenance and repair costs. The efficient mixing action of rotary batch mixers makes them ideal for a wide range of applications.
Performance and Efficiency in the Mixing Process
Rotary batch mixers are designed for high performance and efficient mixing of granular materials. They mix in a short time, perfect for applications where consistency is critical. Minimizes waste and reduces contamination risk, cost effective for many industries. Easy to clean and maintain reduces downtime, more efficient overall mixing process.
Rotary batch mixers offer numerous benefits, making them a valuable asset in various industries. One of the primary advantages is their improved mixing efficiency and accuracy, which ensures consistent and high-quality mixes. Additionally, these mixers are designed to minimize wear and tear on the equipment, leading to reduced maintenance downtime and lower overall cost of ownership. Their versatility allows them to handle a wide range of materials, including granular materials, powders, and slurries, making them suitable for diverse applications. The combination of these benefits makes rotary batch mixers a preferred choice for many businesses.
Safety and Durability of Mixing Equipment
Safety and durability is top priority in rotary batch mixer design. Built with heavy duty materials, these vertical shaft mixer are made for heavy use. Safety features includes pneumatically blown discharge gate and horizontal design for easy loading and unloading to reduce accidents. Easy to clean design also minimizes maintenance related hazards for safe and reliable mixing operation.
Maintenance and Repair
Regular maintenance is crucial to ensure the optimal performance and longevity of rotary batch mixers. It is essential to inspect the equipment regularly for signs of wear and tear and to promptly address any necessary repairs or replacements. Key components such as the discharge gate and particle size should be checked frequently to ensure they are functioning correctly. Additionally, monitoring the entire process, including the mixing operation and raw materials, is vital to maintain efficiency and effectiveness. By adhering to a regular maintenance schedule, businesses can ensure their rotary batch mixers operate smoothly and reliably.
Applications and Uses of Granular Materials
Rotary batch mixers are used in many industries. They are used in production of granular materials like pesticides, herbicides and fertilizers. They are also used in concrete and ready-mix production, pharmaceuticals and food products. They are perfect for processes that requires high accuracy and control.
Rotary batch mixers can be customized to meet the specific needs of different industries and applications. For high-volume production, larger capacity mixers can be designed, while smaller mixers are available for smaller batch requirements. The mixing action and horizontal design of the mixer can be tailored to handle specific types of materials or to achieve a particular particle size. Furthermore, the equipment can be equipped with additional features such as pneumatically blown silos or bulk density sensors to optimize the mixing process and enhance efficiency. These customization options ensure that rotary batch mixers can be adapted to suit various operational needs and improve overall performance.
Technical Specifications for Vertical Shaft Mixer
Rotary batch mixers come in various sizes and capacities from small lab scale to large industrial scale. Typically horizontal design and pneumatically blown discharge gate, rotates on 2 oversized trunion rings. Electric motor powered, easy to clean and maintain. Technical specifications may vary but includes:
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Capacity of Vertical Shaft Mixer: 50 cu ft to 105 cu ft
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Total Volume: 105 cu ft
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Drum Diameter: 30 in to 60 in
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Drum Length: 60 in to 120 in
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Motor Power: 10 HP to 50 HP
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Speed: 10 RPM to 50 RPM
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Discharge Gate: Pneumatically blown
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Material of Construction: Stainless steel, carbon steel, other as required.