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Alkali Reactivity Testing

What is Alkali-Silica Reaction (ASR)

Alkali-Silica Reaction (ASR) is a chemical reaction between the alkali hydroxides and alkali cations in the pore solution of concrete and the reactive silica in certain aggregates. This reaction produces an expansive alkali silica reaction gel that can damage structures. The alkali silica gel absorbs water and swells, causing internal pressure that leads to cracking, spalling and loss of structural integrity. ASR is a major durability issue for structures worldwide so prevention and mitigation is key to long life and safety of concrete infrastructure.

Causes and Symptoms of ASR

Causes of ASR are complex and involve:

  • Reactive silica in the aggregate

  • Alkalinity of the cement paste

  • Moisture availability

  • Temperature and pH of the concrete environment

The role of calcium hydroxide in ASR is significant as it contributes to the alkalinity of the cement paste. The addition of alternative cementitious materials, such as CWP, can reduce the levels of calcium hydroxide, leading to a decrease in ASR values in mortar specimens.

Symptoms of ASR can be subtle and not always visible. However, common signs of the deleterious reaction known as ASR are:

  • Map cracking or pattern cracking on the surface of the concrete

  • Spalling or flaking of the concrete surface

  • Loss of strength and stiffness of the concrete

  • Increased permeability of the concrete

If you see these symptoms early you can address ASR before it causes severe structural damage.

Potential Alkali Reactivity in Concrete

Potential alkali reactivity in concrete refers to the likelihood of alkali-silica reaction (ASR) occurring in a given concrete mixture. This potential is influenced by several factors, including the type and amount of reactive aggregates, the alkalinity of the cement paste, and the presence of moisture. High-alkali cements and silica in aggregates can significantly increase the risk of ASR. Additionally, certain supplementary cementitious materials (SCMs) can either mitigate or exacerbate this reactivity depending on their composition.

To assess the potential for ASR, laboratory testing is essential. The ASTM C295/C295M guide, for instance, evaluates aggregates for potential reactive phases, providing valuable insights into their reactivity. Understanding the potential for ASR is crucial in preventing or mitigating its effects on structures, ensuring their longevity and structural integrity.

Alkali Aggregate Reaction (AAR) vs. ASR

Alkali Aggregate Reaction (AAR) is a broader term that encompasses various types of chemical reactions between alkalis in the cement paste and aggregates in concrete. Among these reactions, Alkali-Silica Reaction (ASR) is the most common and well-known, occurring specifically between alkalis and reactive silica in aggregates. However, AAR can also include other types of reactions, such as alkali-carbonate reaction (ACR) and alkali-sulfate reaction.

While ASR is the most prevalent form of AAR, it is essential to distinguish between the two terms to ensure accurate diagnosis and mitigation of concrete deterioration. Understanding the differences between AAR and ASR is crucial in developing effective strategies for preventing or mitigating their effects on structures, thereby enhancing their durability and performance.

Potential Alkali Reactivity Test Method ASTM C289: Cement Testing

ALKALI REACTIVE TESTING, also known as alkali silica reaction (ASR) testing, is a test used to determine the potential alkali aggregate reactivity of concrete aggregates in structures and chemical compositions. Alkali silica reaction is a chemical reaction between the alkaline solutions in concrete and  silica in certain aggregates resulting in internal expansion. The problem? Internal expansion.

To perform this test method, hardened concrete prisms or mortar bars are prepared with the reactive aggregate combinations to be tested. These specimens are then immersed in a highly alkaline solution, usually a sodium hydroxide (NaOH) solution, which simulates the concrete pore solution. Over a specified test duration, the expansion due to alkali of the specimens is measured in concrete structure.

The results from alkali reactive testing with ion concentration provide valuable information on the potential for concrete deterioration due to ASR. Petrographic examination of the specimens can also be done to evaluate the mineralogical composition and assess the presence of reactive grains in known field performance.

Several test methods such as mortar bar and concrete prism test have been developed to perform alkali reactive tests. These methods measure the length change or expansion of the specimens due to alkali silica reactivity and silica reactivity of aggregates.

Alkali reactivity testing is important to determine the suitability of aggregates for use in concrete mixes as it prevents potential damage to concrete over time. By determining the reactivity of aggregates, engineers can make informed decisions on material selection and control of alkali content in cementitious and concrete mix. This ensures long life and performance of concrete in various field conditions. A part of aggregate testing.

Testing for Alkali Silica Reactivity

Testing for alkali silica reactivity (ASR) is essential in determining the potential for ASR in concrete mixtures. Various laboratory tests are available to assess ASR, including the ASTM C295/C295M guide, the AASHTO R 80 test, and the ASTM C1778 test. These tests evaluate the reactivity of aggregates, the alkalinity of the cement paste, and the presence of moisture, providing a comprehensive assessment of ASR potential.

By identifying potential problems before they occur, these tests allow for the implementation of preventive measures or mitigation strategies. Regular testing and monitoring can also help detect ASR activity in existing structures, enabling prompt repair or replacement. This proactive approach ensures the long-term durability and safety of concrete infrastructure.

Prevention and Mitigation Strategies

Preventing ASR requires:

  • Selecting non-reactive or low alkali reactive aggregates

  • Using low alkali cement or supplementary cementitious materials (SCMs) to reduce the alkalinity of the pore solution

  • Controlling moisture in the concrete

  • Reducing temperature and pH of the concrete environment

It is also crucial to select the right concrete mix to prevent ASR. Careful material selection within the concrete mix, including the use of pozzolans and the correct balance of reactive aggregates, can mitigate ASR effects.

Mitigating ASR in existing structures:

  • Identify and repair damaged areas

  • Apply surface treatments to reduce moisture ingress

  • Use electrochemical treatments to reduce the alkalinity of the pore solution

  • Structural repairs to restore the concrete

By doing this, engineers can minimize the risk of ASR and extend the life of structures.

Effects of ASR on Concrete

The effects of ASR on concrete can be devastating and far reaching:

  • Reduced strength and stiffness of the concrete

  • Increased permeability and susceptibility to further damage

  • Loss of durability and service life of the concrete structure

  • Increased maintenance and repair costs

  • Safety risk due to structural instability

The formation of alkali silica gel within the concrete contributes significantly to this damage by causing internal stresses and cracking.

Knowing the causes and symptoms of ASR and implementing prevention and mitigation strategies are key to minimize its impact on structures. By doing so we can ensure long life and safety of our concrete infrastructure.

Case Studies of ASR

Several notable structures have been affected by ASR, highlighting the importance of understanding and addressing this issue. The Alaskan Way Viaduct in Seattle, Washington, USA, experienced significant ASR-related damage, leading to costly repairs and eventual replacement. Similarly, the San Francisco-Oakland Bay Bridge in California, USA, faced ASR issues that compromised its structural integrity.

The I-35W Mississippi River bridge in Minneapolis, Minnesota, USA, also suffered from ASR, contributing to its tragic collapse. In Canada, the Quebec Bridge has been impacted by ASR, necessitating ongoing maintenance and repairs. The Sydney Harbour Bridge in New South Wales, Australia, is another example of a structure affected by ASR, underscoring the global nature of this problem.

These case studies emphasize the critical need for early detection, prevention, and mitigation of ASR to avoid costly repairs and ensure the safety and longevity of structures.

Best Practices for Managing ASR

Managing ASR effectively involves a combination of preventive and mitigation strategies. Selecting non-reactive aggregates and using low-alkali cements are fundamental steps in reducing the risk of ASR. Incorporating supplementary cementitious materials (SCMs) that can lower the alkalinity of the cement paste is also beneficial.

Implementing a robust quality control program that includes regular testing and monitoring can help detect ASR activity early on. Surface treatments and cladding can reduce moisture ingress, further minimizing the risk of ASR in existing structures. Electrochemical treatments, such as impregnating the concrete with lithium ions, can also be effective in mitigating ASR.

Regular maintenance and inspection are crucial in identifying potential problems before they become major issues, enabling prompt repair or replacement. By following these best practices, engineers can manage ASR effectively, ensuring the durability and safety of concrete structures.

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